Sachet & Stick Pack Formats
Choosing the right sachet format is essential for usability, shelf appeal and cost-effectiveness. SachetsCo offers a range of formats to suit powders (1 g to 60 g) and selected liquids and gels (1 ml to 60 ml), subject to product compatibility and project requirements.
Stick Packs
Long, narrow sachets that tear easily and pour cleanly into bottles or glasses. Well suited to drink mixes, nutraceutical powders and liquid shots.
- Typical sizes: 1–10 g powders or 1–10 ml selected liquids
- Benefits: Easy to open, minimise mess and fit neatly in cartons or displays
Flat Sachets (3-Side / 4-Side Seal)
Traditional pillow-style sachets sealed on three or four sides. Suitable for skincare samples, sauces, dressings and powdered blends.
- Typical sizes: 3–60 g powders or 3–60 ml selected liquids and gels where compatible
- Benefits: More printable area for branding and instructions; suitable for a range of viscosities
Twin Packs & Dual Sachets
Two sachets joined by a perforation, allowing consumers to tear one or both. Suitable for combination products or two-part nutrition mixes.
- Typical sizes: 2 × 5 ml or 2 × 5 g portions where compatible
- Benefits: Encourages cross-selling and sample pairing; convenient for travel kits
Perforated Strips & Tear Notches
For promotional strips of multiple sachets or easy-open features, perforations and tear notches can be added to suitable formats.
- Use cases: Serial sampling programmes, multi-day supplement packs or retail displays
Choosing the right format
Format suitability depends on fill size, product flow or viscosity, artwork, film and sealing requirements. Not every format suits every product — contact us to discuss which option best fits your formulation and packaging goals.
Explore our Food & Beverage R&D or Cosmetic & Skincare R&D services, or get a quote to discuss your format requirements.