Sachet Sizes 1 g to 60 g & 1 ml to 60 ml

Choosing the right sachet size is essential for dose accuracy, user experience and packaging cost. SachetsCo offers powder sachet filling from 1 g to 60 g and selected liquid, gel, cream, serum, syrup and concentrate sachet filling from 1 ml to 60 ml, subject to product compatibility and project requirements.

Powder sachet sizes (1 g to 60 g)

Powder sachet filling from 1 g to 60 g, subject to powder flow, density, packaging and project requirements.

  • 1–5 g — concentrated powders, small actives, sample sachets and small-format supplement powders.
  • 5–15 g — drink powders, single-serve supplements, food sachets and nutritional blends.
  • 15–60 g — larger single-serve powders, protein blends, meal components and food ingredients.

Free-flowing powders are generally well suited. Sticky, hygroscopic or very fine powders may require additional assessment. Talk to us if you are unsure how your powder flows.

Liquid & gel sachet sizes (1 ml to 60 ml)

Selected liquid, gel, cream, serum, syrup and concentrate sachet filling from 1 ml to 60 ml, subject to viscosity, product compatibility, packaging and project requirements. Not all liquid or gel products can be filled — contact us to discuss your formulation.

  • 1–15 ml — small liquid or gel samples, serums, concentrated actives and travel-size formats.
  • 15–60 ml — larger liquid, gel, cream, syrup or concentrate sachets where product and packaging are compatible.

We do not claim capability for sterile, therapeutic, sunscreen or SPF products.

Selecting the right size

When choosing your sachet size, consider dose requirements, user behaviour (single or multiple sachets per use), packaging cost and carton counts. Larger sachets use more film and may affect how many units fit per carton.

Need guidance? Explore our Food & Beverage R&D or Cosmetic & Skincare R&D services, or get a quote to discuss your sizing requirements.